Casting Tool Design of a 150CC Cylinder Head

A cylinder head is made of box type of section of considerable depth to accommodate ports of air and gas passages, inlet valve, exhaust valve and spark plug. The studs or bolts are screwed up tightly along with a metal gasket or asbestos packing to provide a leak proof joint between the cylinder and cylinder head. The cylinder head is subjected to temperatures due to combustion in cylinder and pressure on surface. In this paper a cylinder head is designed and modelled for the Pulser bike. Manufacturing processes for this is pressure die casting die. We designed the casting tool for the aluminium alloy because its thermal conductivity is more. Material used in casting is LM 6 blocks. This manufacturing process is done in the cold chamber Furnace. We have extracted core and cavity. Die design is prepared for the same. We are providing all manufacturing processes of all components of the die. We are also providing CNC programming for the core & cavity. Modelling, core-cavity extraction and die design is done by using Pro/Engineer software. Manufacturing process is done by using Pro/Engineer software.