Features of the theories of the formation of oxide films on aluminum alloys piston diesel engines with micro-arc oxidation

The article considers one of the promising methods of surface hardening of piston aluminum alloy – microarc oxidation. Described fundamental differences from the micro-arc oxidation anodizing and similar electrochemical processes. The schemes of formation of the barrier and outer layers surface treatment in aqueous electrolytes. Shows the mechanism of formation of the interface. Considers the formation of layers with high porosity and method of exposure. Also describes the exponential dependence of the current density from the electric field in the surface film of the base metal. The role of discharges in the formation of oxide layers on the treated surface. Proposed and described features of the three main theories of formation of oxide films on the surface of the piston: physical and geometrical model of Keller; models of formation of oxide films as a colloid formations and plasma theory (theory of oxidation with the formation of plasma in the zone of oxidation). The features of formation of films in each of the models. For the model of Keller porous oxide film is a close-Packed oxide cell, having the shape of a prism. They are based on a hexagonal prism. These cells have normal orientation to the surface of the metal. In the center of the unit cell there is one season that is a channel, whose size is determined by the composition of the electrolyte, the chemical composition of the base metal and the electrical parameters of the process of oxidation. In the micro-arc oxidation process according to this model, the beginning of the formation of cells occurs with the formation of the barrier layer, passing in the porous layer and, over time, the elongation of the pores, due to the constant etching electrolyte. In the theory of formation of the oxide films as kolloidnyh formations revealed that formation of pores in the film is a result of their growth. The anodic oxide is represented by a directed electric field, the alumina gel colloidal and polymeric nature. Plasma theory explains most of the issues related to the appearance of the characteristic luminescence with micro-arc oxidation. According to this theory, constantly existing barrier layer is not present at the time of current interruption is polymerization from the attached directly to the anode thin layer of ionized gas. He is constantly in a state of seething and updates that explains the high rate of polymerization and phase of aluminum oxide and heterogeneity parameters of the obtained anodic oxide thickness. The work also describes the main characteristics, which determine the rate of formation of oxide layers on the surface of aluminum alloys.