Fuzzy control of the iron ore pellets thermal treatment on a conveying car

The purpose of this article is to solve the problem of fuzzy control of iron ore pellets thermal treatment on a conveyor roasting machine, to build an automated control system of conveyor roasting machine and perform simulation and to present the results of research. According to the structural scheme of the fuzzy control an automated control system is proposed for being modelled. This is done by using the software MATLAB. The use of atomic emission spectroscopy determines the percentage of the major elements in iron ore pellets considering the main process parameters. This article uses an automated system of fuzzy control of iron ore pellets firing on a conveyor roasting machine with the introduction of atomic emission spectroscopy of the pellets. Development and practical implementation of fuzzy control will improve their quality by taking into account the basic parameters of thermal treatment of pellets such as speed of movement of the grate trucks, gas flow rate, the height of the layer of pellets and the venting speed of the pellets layer with gas-air flow, humidity, average diameter, the basicity and the iron composition in the pellets. The expediency of the developed method of using automated fuzzy control system of iron ore pellets firing on a conveyor roasting car has been proved. The system with fuzzy controller provides a reduction on average 2 m3/h, which is 0,3% of natural gas consumption as compared to the existing systems. This provides more uniform gas permeability of the layer of pellets, which leads to filtration rate increase of the gas flow and to heat exchange intensification in the layer of pellets. It makes it possible to introduce the atomic emission spectroscopy of non-burned pellets and to increase the productivity of conveyor roasting machine by 2,5%. At the same time the resistance of technological equipment (pallets) increases, due to more uniform distribution of the thermal field