Design and Development of Semi-Automated Clip Bracket in Automotive

In PHA India private limited fuel tank door relief handle lever (hdl) assembly part has more quality issue, also customer complaint periodically due to clip is mounted by hammering with hand. Due to above-stated condition, the part has the following problem in pha.india.private limited as well as from our customer end. (Hyundai.motor India ltd) • Clip bracket improper seating with matching part. • Release mechanism not properly operated. • Clip bracket breaks often if more force applied. • Clip bracket comes out if less force applied. • UPH very less. (unit per hour) • Operator fatigue increased. • It leads to hand injury.