Synthesis of Ceramic Composite Material by Powder Metallurgy and Optimize Process Parameters in Regression Method in Machining Micro Abrasive Air Jet Erosion Tester

Aluminium reinforced zirconium composite materials provide excellent structural fabrics that combine high wear resistance, electrical resistance and additional toughness results. In this sample, composites containing different concentrations of zirconium applied to aluminium oxide are 5 per cent wt., 10 per cent wt. and 15 per cent wt. using a powder metallurgy milling process. Test preparation and examination of the sample wear intensity and surface roughness by the Taguchi process. Ultra-n- ZrO2 Ceramic powder particles are uniform distribution in ultra-n- Al2o3 particles with a mild agglomeration. The incorporation of Ultra -n- zirconium dioxide particles into aluminium leads to aluminium composites with increased mechanical and electrical properties. Aluminium reinforced zirconium Ceramic composites are a good surface finish. This research paper introduced a new technique for investigation of process parameters of AL2O3 reinforced zirconium ceramic composites on MAAJM. The analysis of the process parameters was carried out by the Taguchi Method. Experiments have been conducted on ceramic composite specimens, the control parameters of machining such as P, AFR, SOD and material type. 30µm size of Silicon Carbide (sic) sand Particles are impregnated with AL2O3 Ceramic composite materials are controlled by the reaction considerations in particular Erosion rate and surface roughness. The optimal degree of the criteria examined using the Taguchi process has a direct impact on the surface quality, dimensional accuracy and useful life of the materials.