Selecting the induction heating for normalization of deposited surfaces of cylindrical parts
Journal: Reporter of the Priazovskyi State Technical University. Section: Technical sciences (Vol.34, No. 1)Publication Date: 2017-05-17
Authors : O.V. Berezshnaya;
Page : 73-80
Keywords : induction heating; surfacing; surface reconstruction;
Abstract
The machine parts recovered by electric contact surfacing with metal strip are characterized by high loading of the surface layer, which has a significant impact on their performance. Therefore, the improvement of the operational stability of fast-wearing machine parts through the use of combined treatment technologies is required. Not all the work-piece but just the worn zones are subjected to recovery with electric contact surfacing; the tape thickness and depth of the heat affected zone being not more than a few millimeters. Therefore, the most optimal in this case is the use of a local surface heating method of high frequency currents. This method has economical benefits because there is no need to heat the entire work-piece. The induction heating mode at a constant power density has been proposed and analytically investigated. The ratios that make it possible to determine the main heating parameters ensuring calculation of the inductor for the normalization of the reconstructed surface of cylindrical parts have been given. These parameters are: specific power, frequency and warm-up time. The proposed induction heating mode is intermediate between the quenching and cross-cutting heating and makes it possible to simultaneously obtain the required temperatures at the surface and at the predetermined depth of the heated layer of cylindrical parts with the normali-zation of their surfaces restored with electric contact surfacing
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