Using mathematical modelling of the changes in the characteristics of the bodies during SHS-process for porous ceramic filters manufacture

Porous ceramic materials possess great lifetime, high mechanical strength, are resistant to household effects and easy to use. The binder volume fraction and normalized pressure as a function of the temperature in the SHS process in the ceramic body have been studied in this work. Basing on theoretical calculations the temperature range of the binder burnout has been determined. The theoretical results can be used to predict and obtain porous ceramic filters with predetermined characteristics. The theoretical calculations were used in the manufacture of experimental samples of porous ceramic bodies obtained on the basis of 18H2N4MA steel scale and the saponite. Pressing in a hydraulic press was used to manufacture ceramic pieces. Unilateral press mould made of stainless steel was used to form the samples. Pressing was carried out in the pressure range of 10-25 MPa. The resulting pieces were formed in cylinders of 30mm in diameter and 40 mm height. Sintering of the samples was conducted in the modernized reactor for the SHS process. Mathematical justification of SHS process made it possible to avoid the formation of cracks in the ceramic bodies and crumble areas