Optimization of Machining Parameters for Al Material with the use of End Mill Cutter

Surface finish and material removal rate are two important factors in the manufacturing which affect acceptability of the product which in turn reflects on the profitability of the organization. The worth of the production setup to produce the components with high material removal rate (MRR) without sacrificing the surface requirements can play vital role in sustainability and profitability of the organization. In this paper, the effect of process parameters on metal removal rate and surface roughness has been investigated in milling of AL material with Carbide end mill cutter. Cutting speed, feed and depth of cut have been taken as input factors in three level response surface methodologies used for experimentation. Mathematical models have been developed using response surface methodology to predict surface finish, and metal removal rate in term of machining parameters. Depth of cut and feed rate are found to be a dominant parameter for surface roughness; whereas feed rate mainly affects the metal removal rate. Citation: Manish Patil, Jaihind college of engineering , kuran , pune; Prof. Hredya Mishra ,Jaihind college of engineering , Pune. "Optimization of Machining Parameters for Al Material with the use of End Mill Cutter." Global Research and Development Journal For Engineering 26 2017: 242 - 248.