Study and Analysis the Wastage Reduction of Fluorescent Powder in CFL 23 W in Philips Pvt Ltd Mohali, Using Six Sigma Methodology

This paper focus on the six sigma methodology for improve the efficiency, wastage reduction of fluorescent powder in industries. Work related to the wastage reduction of fluorescent powder in CFL 23 watt Quassi Fully Spiral and increase efficiency. This paper proposed the application of Six Sigma methodology for improving production efficiency in a CFL unit of a Philips plant. It is a management style that based on a highly regulated organization dedicated to managing project. The method is based on five main steps summarized in the acronym (DMAIC) Define Measure, Analyze, Improve and Control. In the proposed work, definition of problem, root cause analysis and correlation analysis has been done for finding the reasons behind the problem and what their affects are and in which percentage wastage of powder lies. The calculations provide the efficiency of production before implementation is 93.14 %. After implementing the Six Sigma methodology the efficiency of production improved which is 97.55 % against the targeted efficiency is 98 %. Hence, this improvement results in saving cost to the industry.